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Fusible link -- What Amp?

Posted: Mon Jul 09, 2007 2:52 am
by Zoltan
My truck lacks the fusible link between the battery and the alternator. I found a nice pair of fused wires in a Honda that actually has real fuses (the glass type) in them. I am ready to splice in the new fusible link. What Amp fuses should I put in ?

Posted: Mon Jul 09, 2007 5:45 am
by asavage
Wow, good question. Based on the wire gauge, I'd guess 50A.

Thing is, fusible links are by their nature slow. The GPs will draw upward of 150A surge (for a second). While a fusible link handles that nicely, a typical fuse won't.

IOW, a Honda fuse replacement for the Nissan fusible link may not be a workable solution.

Posted: Tue Jul 10, 2007 2:22 am
by Zoltan
I am listening, Al. What gauge wire would be a good fusible link then?

Posted: Tue Jul 10, 2007 5:56 am
by asavage
I'm not sure, but I guess I'd cruise the MotorMite rack at my FLAPS for one that is just slightly smaller than 10 ga. Not very scientific.

Posted: Tue Jul 10, 2007 9:42 am
by redmondjp
Here's a web link with some reference information on sizing fusible links:

http://www.madelectrical.com/catalog/fusible-link.shtml

I don't know what the alternator's output is--assuming 40-50A, a 12GA fuse link should be fine.

One way to tell if a fuse link is sized properly--feel it. If so hot that you can't hold onto it (under normal electrical load conditions, and assuming the ambient temperature is not 150 degrees F), it's probably undersized.

Re: Fusible link -- What Amp?

Posted: Sat Feb 09, 2008 3:11 pm
by philip
These fusible links are suppose to fail ... so, I have this 'hard'fix' handy in the glove box.

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