This is when the games began. We did manage to start the thing but it snorted and belched smoke so we drained the old diesel out and made a game plan. We decided to do a little work to make sure it would a safe ride for my son. No wrecking yards around had anything! I went on the web searching for parts (how I found you). We went though http://www.KitPros.com (Jim) and were able to get a rebuild kit. (What was in our kit, the price, and a note from Jim are listed below.) My hubby made a tool to remove the old piston liners and it worked like a charm. We ran into the cracked cylinder head and spend about 5 months looking for one. When we were told about http://www.car-parts.com that’s when and were we found one. Once we had the head we were back in business or at least we thought.
Now we have it all together and we still have the smoking beast from… well you get the point. (To give you a visual, I was on my way home and was about a ¼ mile away from home and thought the shop was on fire, that’s how much smoke there was.) It starts up easy and shuts down easy and runs pretty smooth, it just smokes like nobody’s business. He has adjusted timing, fuel pump timing, put cod liver oil in where it was called for, and even change around the injectors (they all fire fine). See in the pic where the gold fuel line come to the top nut of the injector, if you have your engine running and loosen one at a time you will notice that the engine will loose power. We did this test (I guess you can call it that) and cylinder 1 and 4 responded by chugging, but when we tried 2 and 3, nothing. We then swapped the injectors and tried it again and had the same results 1 and 4 chugging, 2 and 3, nothing. We have done everything in the book (and we have three books). Can anyone help I feel like we are fumbling around in the smoke.
{Kit Pros.comHas prepared the following quote for you……. #KP20801.3
Key to quote P = All Sealed Power / Federal Mogul brand parts,E = Quality parts in the brands of our choosing,X = other parts included for compatibility- - - = not included in this quote, see notes below
E Rod Brgs
E Main Brgs (and thrust washers when applicable)
P Gasket Set Fel-Pro – S/P
E Ring Set 5ring style
E Piston Set 5ring style
E Liners
E Oil Pump (std. volume only)
E Expansion Plugs Brass
E Cam Brgs. (H.P. style)
E Water Pump
X Brg, Lube, Plastigage & Bolt Boots Free with kit
Kit Price $824.63
Derrick, while the liners are figured to be a “finished’ liner, you must always check the fit between piston and liner upon installation. Variations can alter the fit of the liner in the block. This kit includes a new set of pistons and matching rings. They are the 5ring style used in the forklift applications, but will work just fine in your truck. We could try for the 3ring style from the one manufacturer who lists them. Assuming they actually have them available it would add $130 more to this price. There is also a .50mm (.020”) over size piston (5ring style) available if your shop thinks they can clean up your old cylinders in that way. Let me know which way you want to go and I will change the “buy button” to reflect the appropriate kit.
If you would like to add or remove any parts, make changes to the ones already in the kit, or have any further questions, you can contact me at this email address, or at 800-666-0252 weekdays between 9a and 5p Pacific time. Please reference the above Quote # in all email or phone correspondence. We can adjust any kit to fit your needs by adding or removing items. While there are certain parts that are commonly included in kits, we do not force you to buy any item you do not need. There are no mandatory items for any kit. Before any order can be processed, we must verify sizes and any other specific questions as applicable to your kit. We can then take your order over the phone, or set up a link for ‘secure ordering’ on the web site, or negotiate the transaction through email, whichever you prefer. Quotes will remain in our system for 30 days. Most orders can be shipped within 3 business days, and remember, UPS ground freight to the continental 48 states is free on every kit order containing 7 or more components AND is over $101.00. Freight to Alaska, Hawaii, Canada or any other off continent location will be charged at the carriers published rate. Please call for additional details.
It is the purchaser’s responsibility to ensure that the selection of any performance upgrades does not adversely affect the proper operation of, or the emission controls of any vehicle. Additional parts may be needed for proper operation. KitPros is not responsible for misuse or misapplication of parts.
Thank You,
Jim
KitPros.com